Скачать с ютуб Bruschi – Die casting for building industry: windows and doors в хорошем качестве

Bruschi – Die casting for building industry: windows and doors

Die casting for building industry: in this video we will explain the production process of the cover of the opening mechanism of windows and doors and its aesthetic and functional characteristics. The product is a component of the opening and closing mechanism of windows and doors. It is characterized by both aesthetic and functional properties: it is indeed an exterior element that is in contact with the end-user, it therefore requires a perfect surface quality, but at the same time it contains in its inside further elements of the opening mechanism, so it is marked also by functional requirements. Taking into account the bivalent nature of the product, aesthetical and functional, we had to examine various different aspects in the design and production of this component, in order to guarantee aesthetics and functionality. From an aesthetic point of view we have adopted solutions to avoid the presence of air entrapments in the diecast and thus obtaining a surface suitable for powder coating process. Through the use of the simulation software Magmasoft and the vacuum valve we have achieved components with a better surface quality, reaching a considerable scrap reduction: at the beginning scrap rate was about 30%, while now thanks to vacuum technology it is close to zero. From a functional point of view we have carried out, in collaboration with the client, an important re-design activity of the inner section of the component, aimed at achieving minimum thickness with equal performance. The product contains fastening and sliding system of the mechanism and it is therefore very complex in its structure: for this reason it is necessary to obtain thin thicknesses that ensure the functionality of the component. The achievement of thickness reduction has resulted in important benefits, such as a smaller quantity of raw material employed and a consequent costs reduction, as well as a decrease of cycle time. However, the productive process of this component does not end with die casting phase: here in Bruschi we have indeed designed and realized an automation for threading process of 6 holes M5. The product thus undergoes threading phase directly after casting phase, through the passage into a vibrating device and the following transfer on a rotating table equipped with three threading stations. The implementation of this automatic threading system has allowed the considerable reduction of timing for secondary operations. Thanks to our long-time experience in die casting for building industry we have hence achieved a component characterized by specific aesthetic and functional features, by combining technical knowledge and know-how and thus meeting customer’s demands. If you are interested in knowing the production process of other components produced in Bruschi, subscribe to our channel. For further information on our services, click here: https://www.bruschitech.com/technolog...