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Broken Circular Saw - Perfect Restoration 4 года назад


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Broken Circular Saw - Perfect Restoration

In this video, I restore an old model 77 Skilsaw that has the bigfoot saw extension kit on it. I found this saw in someone's basement and paid $10 for it. The saw was really rough when I got it. It didn't work, had broken castings, and was missings parts. This was definitely my most time-consuming restoration, but I am happy I did not give up on it. This saw cost me $10 and after around $30 in parts, I have a very nice circular saw that runs perfectly. Timestamps: 0:00 Start 0:32 Saw demo of how it ran when I got it 0:39 Start of dismantling 3:29 Checking to see if it didn't run just because of a dirty commutator 3:40 The previous owners "repairs" 3:45 Removing the brush housings 4:39 General dismantling continued 6:11 Taking apart the worm drive housing 7:42 The commutator is finally free 9:11 Setting up the commutator in the metal lathe 9:33 Machining the commutator round gain 10:03 Testing the runout on the machined commutator 10:07 Cleaning off the commutator after machining 10:11 Cleaning the bolts from the worm drive housing 10:22 Wiping off the bolts from the degreaser 11:22 Putting the degreased bolts into Evaporust 11:28 Cleaning the de-rusted bolts 11:45 Cleaning the worm drive housing in degreaser 12:29 Stripping the old paint off the saw 13:02 Sanding off any remaining paint 13:21 taping off the housing 13:35 Wiping down the housing with acetone 13:49 Painting the saw body 14:14 Making new gaskets for the worm drive housing 15:42 Re-assembling the worm drive housing 18:10 Whitening the old yellowed plastic cover 18:24 Sanding off imperfections in the handle 18:43 Painting a new clear coat onto the handle 18:59 Modifying the new brush housings 19:18 Drilling out the new brush housings to fit the old brush guides 20:17 De-greasing the bolts for the outer housing 20:26 De-greased bolts go into the Evaporust 20:33 Installing the new brush housings in the saw body 20:58 Taking the bolts out of the Evaporust 21:39 Taking apart the final parts of the housing to clean them 22:12 Final parts from the housing go into the Evaporust 22:31 Out of the Evaporust 23:20 Wire wheeling the de-rusted parts to make them shiny 23:47 Replacing the broken bolt 23:57 Installing the new cord and cord sleeve 24:49 Attaching the wrench to the cord 24:55 Continuing the final assembly 27:50 Testing if the saw runs after assembly 28:04 Repairing the broken saw blade cover 28:21 Fitting the patch to the cover 28:24 Braising the cover back together 28:48 Making the riser block 29:08 Making a new control lever arm 29:20 Reinforcing the control lever arm 29:52 Cleaning the aluminum body covers 30:02 Re-painting the top blade cover 30:17 Sanding off any overspray on the top blade cover 30:22 Seeing how much the yellowed plastic whitened 30:26 Assembling all the aluminum parts 31:20 Installing the new blade 32:00 Applying the NOS sticker 32:07 Testing how the saw cuts 32:53 The final product Evaporust: https://evapo-rust.com/buy/

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