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Khayah Cement

Kayah Cement, formerly Lefarge Cement, is a leading producer of cement in Zimbabwe. Alongside cement, they produce 18 other product lines, including agricultural lime and pool sealant, at their recently revamped dry mortar plant. The plant, situated on the outskirts of Mabvuku, has undergone significant renovations and now features a modern, state-of-the-art design. Upon arrival, we were greeted by the CEO, Innocent Chikwata, who provided us with protective gear before taking us on a tour of the facility. We met a young South African business development executive who introduced himself and his company, which specializes in cleaning and servicing factory machinery. We then proceeded to the Khayah mine/quarry, where we witnessed the extraction of limestone boulders, which are then fed into massive crushers and conveyed to the milling plant. The limestone is then sized and piled before being transported back to the milling plant for further processing. Next, we visited the value-added plant, which has recently undergone a $3 million upgrade to manufacture tile adhesives, waterproof cement, and 16 other product lines. The plant is managed by a female manager and is equipped with new machinery from Germany, ensuring a high level of automation and efficiency. We then proceeded to the main plant, where we saw the imposing towers, pipes, compressors, and electricity transmission modules that signify heavy industry. The plant uses over 150,000 tons of coal daily and has a combination of Chinese and German machines. Despite facing challenges due to sanctions, the new owners of Khayah have remained resilient and continued to innovate ways to mitigate and bust sanctions, commissioning a new state-of-the-art $15 million plant in June and conducting a feasibility study to invest another $150 million to expand the plant and quadruple production. Khayah Cement is an African national key point that showcases what indigenes can achieve when given an opportunity to grow and trade fairly. The company holds the second-biggest market share in Zimbabwe and is a major employer, with a conscious effort to assist disadvantaged communities. Sanctions levied upon this institution directly impact the community it serves, depriving it of healthcare, recreation, and communications facilities. In conclusion, our visit to Khayah proved that the company has invested heavily to produce enough cement to meet demand and export, with stable prices and a commitment to reducing prices if sanctions were to ease. The only real concern is the illegal sanctions designed to cripple the company, which has led to automation and a reliance on AI to compete efficiently.