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After MONTHS of obstacles this EJ25 Subaru Engine is finally ready to go back in the 1999 Legacy Outback AWD. It came in with a coolant leak and oil leak in part 1, we found a leaking water pump. During service we found a seized water pump bolt which broke off during removal. After spending hours attempting a failed extraction in part 2, I gave up and ordered a salvage engine to replace it with. The engine was lost in Virginia during the Yellow Freight trucking company shut down, never to be seen again. Unable to locate a suitable replacement, attempts were restarted to extract the damaged bolt AND stud extractors that broke off in the bolt. In part 3, with the engine on the bench, we were finally able to remove the bolt, but the engine was damaged at the bolt hole and the threads were lost during extraction. During part 4 the block was drilled out and a thread insert called a time-sert was installed. Victory was short lived because immediately after, during the timing belt assembly, the belt tensioner bolt stripped out and pulled the threads. Another time-sert was installed and the engine is finally ready to be installed. Part 1 This is how it started! Customer States: Everything Leaking! Subaru Legacy Outback 2.5 AWD • Oil and Coolant Loss! Subaru Legacy O... TY This video is Part 2 Drove IN Pushed Out! Damaged during Repair! Subaru Outback Legacy 2.2 2.5 @I_Do_Cars • Drove IN Pushed Out! Damaged during R... Part 3 Extracting the broken bolt! Welding Explosion! Intense Bolt Extraction! Will it FAIL? Subaru Outback 2.2 2.5 • Welding Explosion! Intense Bolt Extra... Part 4 Damaged Block Threads! Subaru Outback Legacy 2.2 2.5 Hurricane Idalia • Damaged Engine Block Threads! Subaru ... Part 5 Engine Damage AGAIN! Subaru Legacy Outback 2.2 2.5 EJ25 • Engine Damage AGAIN! Subaru Legacy Ou... SHORT Welding Explosion! Intense Bolt Extraction! Will it FAIL? Subaru Outback 2.2 2.5 • Welding Explosion! Intense Bolt Extra... Support the Channel with a Like and Subscribe! Become a Channel Member or visit Patreon at / rainmanraysrepairs Visit our Second Channel on YouTube, RainmanRay Off Duty / rainmanrayoutoftheshop Follow on Twitter: @RainmanRay4Real TikTok: www.tiktok.com/@rainman_rays_repairs Located in Florida? Need work done?? Visit www.RainmanRaysRepairs.com Check out my Merchandise shop for Men's and Women's Apparel, MUGS and Stickers! https://rainmanraysrepairs.myspreadsh... Support the channel on Patreon: / rainmanraysrepairs Patreon is a "Tip Jar" 1: Milwaukee 2554-20 M12 FUEL 3/8 in. Stubby Impact Wrench - Bare Tool https://amzn.to/3Zkilv1 2: Milwaukee's Cut-Off Tool,12V, Bare Tool https://amzn.to/46fuVht 3: Mountain 5-Piece Metric Double Box Universal Spline Reversible Ratcheting Wrench Set; 8 mm - 18mm, 90 Tooth Design, Long, Flexible, Reversible; MTNRM6 https://amzn.to/3OJTRp2 My Camera Gear: Gopro Hero 10 https://amzn.to/3AaxELe Hero 9&10 Dual Battery Charger MUST HAVE! https://amzn.to/3g5KdAT Flexible Camera Mount https://amzn.to/3Jywrk5 #brakecleanmafia #wifeunit #rainman #comnissionearned #mechanic #technician #dealer #independent #autorepair As an Amazon Associate I earn from qualifying purchases. Also, I personally use or have used the products featured in my links and only recommended them if I feel they are of good quality. ”Intro Music by Karl Casey @ White Bat Audio” Thanks to Jesse for making the intro and graphic for us to enjoy!!! “All the videos, songs, images, and graphics used in the video belong to their respective owners and I or this channel does not claim any right over them. Copyright Disclaimer under section 107 of the Copyright Act of 1976, allowance is made for “fair use” for purposes such as criticism, comment, news reporting, teaching, scholarship, education and research. Fair use is a use permitted by copyright statute that might otherwise be infringing.” Customer Customer States Mechanic Fails Engine Transmission Gas Diesel off road race 4x4 street car daily driver scam dealership dealer technician how to