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Pile Turner - TOPPY TWISTER 1600 AJ with ACS

CONTACT US: [email protected] MORE INFORMATION: https://toppypackaging.com/ Pile turner with air and jogger, easy to feed and install, it does not require any civil work or pits. PILE TURNER TO INVERT, JOGGING AND ALIGNING Stationary pile turner capable of turning, vibrating and ventilating paper or cardboard platforms up to a maximum weight of 1,800kg. The Twister 1600 AJ pile turner does not require masonry work or pits for installation, since the platforms are perfectly aligned with the base, therefore it can be fastened directly to the floor. The pallet is inserted by means of a forklift truck or man-operated vehicle, in any case the operator must position the pallet frontally (blowing chamber). Now the Twister pile turner is ready to start the work program, allowing the stack of paper/cardboard to be inserted into the machine. Sheets are perfectly separated and aligned by means of the powerful vibration system and with the help of powerful turbines. Work cycle The operator can select a program from the relevant control panel, according to needs. Different programs are available, from the stack turning-only program to the most complete program that uses the air turbine and vibrating bench to process the paper/cardboard stack. The Twister pile turner can be supplied in a semi-automatic version, where the presence of the operator is necessary during the entire processing stage, or in a completely automatic version. This is fitted with a programmable “PLC system” and the operator does not need to be present during processing. The synchronised platforms of the Toppy Twister pile turner start moving until they reach the photocells that measure the height of the load; after a 90° turn on the vertical axis and a 90° rotation of the cardboard pallet, the processing stage begins. A powerful turbine and effective vibrating motors can align and perfectly remove dust from each single sheet of the paper stack. After the process, the pile turner is ready to continue rotation until the paper stack is completely overturned, or it returns to the initial pallet loading position. What is the increased value of a pile turner in the plant packaging department? The pile turner allows greater productivity for printing and processing machines (die cutters, embossers, couplers, cutters, etc.) since it prepares perfectly aligned stacks of cardboard. Does the pile turner require the operator presence during working cycle operation? Toppy has developed several automation levels: the most sophisticated of our pile turners does not require an operator to be present while processing, removing and inserting pallets, as well as removing sheets. (link Conveyor taking a pallet on board, from the pallet change sector). Can Toppy's pile turners be implemented within logistic lines? The pile turners can be integrated in automatic conveyor lines manufactured by Toppy or in pre-existing lines. Furthermore, Toppy’s pile turners are designed to be compatible with printing, coupling and embossing machines. Are Toppy's pile turners suitable for Industry 4.0? For a few years now Industry 4.0 has been the focus of our economic transformation both in Italy and around the world. Due to their technical characteristics, Toppy’s pile turners can be integrated in the management system of paper processing industries (packaging). These state-of-the-art devices are process machines, therefore they can co-operate serially with the existing management system of your company. How many pallets per hour can be handled by Toppy's pile turners? The operations of our pile turners are quick and effective. In fact, they can handle up to 18 pallets an hour. The importance that Toppy gives to the hourly speed of the pile turners starts from the engineering and research of performing components and ends with the creation of the software, capable of ensuring maximum speed with utmost safety. What technical solutions have been taken to improve the pile turners value? Since its origin Toppy has brought and added value in terms of design. The pile turners use a hydraulic system to turn the stacks, since this ensures fast and safe movement. Furthermore, this system allows the devices to last longer without requiring periodical maintenance.

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